About Gas Filter
We offer gas filters with range of removal dirt, dust, rust, condensate, moisture content, exhaust fumes and oil impurities. We design gas filter with various parameters of compressed air like flow rate, line size, operating pressure, Operating Temperature, and Filtration Rating. We offer gas filter with Aluminium, CS and SS housings. Gas filter elements made of various filter medias like paper, synthetic, polyester, pp, coalescing, borosilicate glass fibre, activated carbon, non-woven, stainless steel wire mesh, sintered bronze, sintered wire mesh and sintered powder. We also offer scrubber system for moisture separation from gas.
Gas filters classified under below categories.
a) MS Moisture Separator
For the removal of 99% of bulk oil/water removal from the compressed gas.
b) SB Pre Filtration
Sintered bronze filter elements for removal of pipe scales, bulk liquid, solid p[articles, dust down 5 micron. This filtere lements available in 5, 10, 25 and above microns.
c) PF High Efficiency Fine Filter
For the removal of particles down to 1 micron including coalesced liquid water and oil, dust, providing a maximum remaining oil aerosol content of 0.5 mg/m at 21 C.
d) UF High Efficiency Oil Removal Filtration
For the removal of particles down to 0.01micron including oil aerosols, dust, providing a maximum remaining oil aerosol content of 0.01 mg/m (0.01 ppm) at 21 C efficiency 99.99% (install ins eries with filter type PF). [Borosilicate glass microfibers filter media which actively repel oil to reduce pressure drop and running cost to an absolute minimum.]
e) AC Activated Carbon Filtration
For the removal of vapour and hydro carbonod ours giving a maximum remaining oil content of <0.003 mg/m (<0.003 ppm) (excluding methane) at 21 C (install in series with filter type PF + UF).
Technical Parameters:
- Line Size: NB to 30 NB
- End Connections: 150# & 300# Flanged, Table E &Table F Flanges, DIN Standard Flanges Butt Weld,
- NPT/BSPThreaded, Hose Pipe Conn., Tri Clover Adaptor, SMS Union/Dairy Conn.
- Material of Construction : Aluminium, CS, MS, SS304, SS304L,SS316, SS316L, SS317L
- Operating Pressure: 0 to 50 Bar
- Operating Temperature: 15 Deg. C to 500 Deg. C
- Flow Rate : Up to 80,000 NM3/Hr. & More
- Filtration Rating : 0.01 Micron to 6000 Micron & More
- Top cover with nut & bolts type or quick opening type
Advantages:
- Easy to clean
- Low Pressure drop
- Large area
- Easy to operate and maintenance
- Positive Sealing to prevent bypass
- Customized design
- High dirt load holding capacity
Applications
- Refineries and Petrochemicals
- Power Plants
- Oil & Gas
- Chemical Industries
- Automobile Industries
- Steel Industries, Metals & Minerals
- Textile Industries
- Dairy and Food Industries
- Dyes, Inks and paints Industries
- Cement Industries
- Fertilizers Industries
- Pharmaceuticals
Robust Multi-Material ConstructionThe Gas Filter is constructed with a choice of premium materials, including stainless steel alloys, aluminium, and carbon steel. This flexibility makes it suitable for varied filtration requirements and ensures longevity in demanding operational settings. The wire mesh design allows customization of micron levels for precise air and gas filtration.
Wide Mesh Range for Targeted FiltrationWith mesh options ranging from ultra-fine 1 micron to 6000 micron, this gas filter meets the specific needs of coarse to fine filtration. Users can select mesh sizes tailored to their intended application, ensuring efficient removal of particulate matter from air and gases.
Ideal for Industrial and Commercial UseDesigned to serve exporters, fabricators, importers, manufacturers, service providers, suppliers, and traders, the Gas Filters sturdy build and customizable features make it a reliable choice for Indian industry. Its main usage spans across air and gas filtration processes, optimizing safety and equipment performance.
FAQs of Gas Filter:
Q: How is the Gas Filter installed in an air or gas filtration system?
A: The Gas Filter is generally installed within the filtration units designated slots or chambers, ensuring the mesh is properly aligned with airflow direction. Professional installation is recommended to achieve the best filtration performance and equipment compatibility.
Q: What materials are available for the Gas Filter construction?
A: This product can be fabricated using Aluminium, Carbon Steel (CS), Mild Steel (MS), and a variety of stainless steels including SS304, SS304L, SS316, SS316L, and SS317L, each chosen based on required durability and compatibility with filtered substances.
Q: When should the Gas Filter be replaced or cleaned?
A: Replacement or cleaning intervals depend on operational intensity and contaminant load. Generally, periodic inspection is advised, and maintenance should be scheduled when filtration efficiency decreases or pressure drops are detected within the system.
Q: Where can the Gas Filter be used most effectively?
A: The filter is suitable for use in industrial, commercial, and allied sectors across India, including manufacturing plants, facilities requiring pure air or gas, and equipment needing precise particulate removal.
Q: What is the manufacturing process for the Gas Filters wire mesh?
A: The wire mesh is carefully fabricated using advanced weaving or welding techniques. Material selection and micron size are customized as per order, ensuring both strength and filtration accuracy. Post-production, filters undergo quality checks for mesh uniformity and durability.
Q: How does mesh size impact the filters performance in gas and air filtration?
A: Mesh size directly determines the filters capacity to remove particles; smaller micron ratings effectively capture finer contaminants, whereas larger mesh allows higher flow rates for bulkier filtration needs. Selection depends on desired filtration precision and system requirements.
Q: What benefits does using this Gas Filter provide to exporters and service providers?
A: Its customizable build and robust construction grant exporters and service providers flexibility in meeting client-specific needs, improved system longevity, and enhanced filtration efficiency, ultimately reducing downtime and maintenance costs.