About Coalescing Filters Compressed Air
We offer compressed air filters with range of removal dirt, dust, rust, condensate, moisture content, exhaustfumes and oil impurities. We design compressed air filter with various parameters of compressed air like flow rate, line size, operating pressure ,Operating Temperature, and Filtration Rating. We offer compressed air filter with Aluminium, CS and SS housings. Compressed air filter elements made of various filter medias like paper, synthetic, polyester, pp, coalescing, borosilicate glass fibre, activated carbon, HDPE, non-woven, stainless steel wire mesh ,sintered bronze, sintered wire mesh and sintered powder. We also offer scrubber system for moisture separation from compressed air.
Compressed air filters classified under below categories.
a) MS Moisture Separator
For the removal of 99% of bulk oil/water removal from the compressed air.
b) SB Pre Filtration
Sintered bronze filter elements for removal of pipe scales, bulk liquid, solid p[articles, dust down 5 micron. This filter elements available in 5, 10, 25 and above microns.
c) PF High Efficiency Fine Filter
For the removal of particles down to 1 micron including coalesced liquid water and oil, dust, providing a maximum remaining oil aerosol content of 0.5 mg/m at 21 C.
d) UF High Efficiency Oil Removal Filtration
For the removal of particles down to 0.01micron including oil aerosols, dust, providing a maximum remaining oil aerosol content of 0.01 mg/m (0.01 ppm) at 21 C efficiency 99.99% (install in series with filter type PF). [Borosilicate glass microfibers filter media which actively repel oil to reduce pressure drop and running cost to an absolute minimum.]
e) AC Activated Carbon Filtration
For the removal of vapour and hydro carbonod ours giving a maximum remaining oil content of <0.003 mg/m (<0.003 ppm) (excluding methane) at 21 C (install in series with filter type PF + UF).
Technical Parameters:
- Line Size: NB to 30 NB
- End Connections: 150# & 300# Flanged, Table E &Table F Flanges, DIN Standard Flanges Butt Weld,
- NPT/BSPThreaded, Hose Pipe Conn., Tri Clover Adaptor, SMS Union/Dairy Conn.
- Material of Construction : Aluminium, CS, MS, SS304, SS304L,SS316, SS316L, SS317L
- Operating Pressure: 0 to 50 Bar
- Operating Temperature: 15 Deg. C to 500 Deg. C
- Flow Rate : Up to 80,000 NM3/Hr. & More
- Filtration Rating : 0.01 Micron to 6000 Micron & More
- Top cover with nut & bolts type or quick opening type
Superior Filtration for Clean Air and GasThese cartridge coalescing filters are engineered for optimal separation of contaminants from compressed air and gases. With a customizable mesh size as fine as 0.01 micron, they effectively capture oil, water, and particulate impurities. Available in a variety of robust materials like aluminium and several grades of stainless steel, these filters are designed to perform reliably under challenging industrial conditions.
Tailored Configurations to Meet Your NeedsChoose from fully customizable filter dimensions, allowing seamless integration into existing systems. Whether requiring a compact 1 filter or a large-scale 24 unit, the design, length, diameter, and color can be matched to your specific operations. Our solutions are perfect for industries demanding precise air quality, such as manufacturing and processing plants.
FAQs of Coalescing Filters Compressed Air:
Q: How do coalescing filters improve compressed air and gas quality?
A: Coalescing filters effectively remove oil, water mist, particulates, and other impurities from compressed air and gas streams, using various mesh sizes down to 0.01 micron. This process helps prevent equipment damage, ensures product purity, and increases overall system efficiency.
Q: What materials are available for these coalescing filters?
A: The filters can be manufactured from several materials, including aluminium, carbon steel, mild steel, and multiple stainless steel grades like SS304, SS316, SS304L, SS316L, and SS317L. Material selection can be tailored to suit the chemical compatibility and durability required by your application.
Q: When should the coalescing filter cartridges be replaced?
A: Cartridge lifespan depends on the operating environment, contamination levels, and usage frequency. Generally, monitoring pressure drop across the filter and adherence to manufacturer recommendations helps determine replacement timing, typically every 12 or 18 months as covered by the warranty.
Q: Where are these coalescing filters typically installed?
A: These filters are commonly installed in air and gas pipelines in industrial plants, manufacturing facilities, and pneumatic systems, often near compressors or where air quality is crucial for process integrity.
Q: What is the process for customizing a filter to fit my requirements?
A: You can specify desired diameter, height, length, and filter mesh size according to your operational needs. Our team will work closely with you, considering your system specifications, to produce a tailored filter solution that meets your exact requirements.
Q: What are the main benefits of using a cartridge-style coalescing filter?
A: Cartridge filters are easy to install, maintain, and replace. They ensure high filtration efficiency with low pressure drop, extend equipment lifespan, and can be customized for various flow rates and system designs.